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Sludge Dryer

Discover the advanced sludge dryer by Henan Terbaik Machinery, offering efficient, eco-friendly drying solutions for industrial sludge and high-moisture materials. Designed for optimal energy use and compliance with environmental standards.

Input Size
Customizable
Capacity
2-36 TPH
Type
Dryer
Sludge Dryer

Sludge Dryer Introduction

The Sludge Dryer is a versatile drying solution for various sludge and high-moisture materials, including municipal sludge, petrochemical sludge, paper sludge, leather sludge, and fermentation residues. This equipment is essential for industries aiming to recycle sludge into organic fertilizers, reduce landfill needs, or use sludge as fuel.

Designed by Henan Terbaik Machinery Co., Ltd., the sludge dryer is engineered with an advanced single-channel design, ensuring efficient operation and reliability. It is equipped with features such as a rotary drum, feeding system, discharge system, and self-cleaning mechanisms to prevent blockages and enhance performance.

Sludge Dryer(图1)

Advantages of Sludge Dryer

  1. Advanced Energy Efficiency

    • Utilizes a new-generation heat exchange system that reduces coal consumption by 20% compared to standard drying equipment.

    • Combines optimized airflow design with enhanced insulation, minimizing heat loss and maximizing energy use.

  2. Exceptional Drying Performance

    • Processes sludge with an initial moisture content of 90%, achieving final moisture levels of below 10% in a single cycle.

    • Incorporates a self-cleaning scraper mechanism to prevent clogs and maintain consistent drying rates.

  3. Environmentally Compliant

    • Equipped with multi-stage dust removal systems, ensuring emissions meet strict environmental standards.

    • Designed for minimal environmental impact while maximizing operational efficiency.

  4. Robust and Durable Design

    • Constructed from wear-resistant materials to ensure longevity even under continuous operation with high-moisture and high-viscosity materials.

  5. Compact and Cost-Effective

    • Space-saving design reduces installation footprint by 40% compared to traditional dryers.

    • Low operational costs make it an ideal choice for businesses prioritizing sustainability and profitability.


Product Features

Adjustable Discharge

Hydraulic system adjusts discharge opening to control product size

Wide Size Range

Produces 3-50mm aggregates in various specifications

Excellent Shape

Cubical shape for high-quality aggregates

Auto Control

PLC control system for automated operation

Working principle

The sludge dryer can dry materials with a moisture content of 90% to finished products at one time. In view of the characteristics of sludge that is easy to agglomerate during drying, the material plate structure of the general single-channel dryer has been changed, and a combined self-cleaning device has been adopted, which greatly expands the application range of the single-channel dryer. It can not only dry various types of sludge, but also various high-viscosity materials.

The sludge enters the guide plate in the dryer from the feeder through the chute. As the cylinder rotates, the sludge is guided to the inclined lifting plate and lifted to the center of the cylinder, gradually falling to form a material curtain, and the high-temperature airflow passes through it, so that the sludge is preheated and part of the water evaporates. When the sludge falls and moves to the movable grate wing plate, the material is mixed with the preheated grate wing plate, and the heat is transferred to the material, so that part of the water evaporates. At the same time, the wing plate carries the material to lift and fall, and repeats it many times, and the material and the hot air flow undergo convection and contact heat exchange. At the same time, the cleaning device buried in the material also slides down along the inner side of the arc-shaped lifting plate to clean up the material adhering to the inner wall of the lifting plate. When the cleaning device rotates along with the cylinder through the vertical line, it drags on the back of the arc lifting plate to clean up the material adhering to the outer wall of the lifting plate. As the cylinder rotates continuously, part of the water evaporates and the sludge is further dried. At the same time, the cleaning device also breaks up the sludge balls, increasing the drying speed. Finally, the sludge becomes low-moisture loose material after drying and is discharged from the discharge port.

Sludge Dryer(图1)

Solutions

Mobile Crushing
  • Crawler Jaw Mobile Plant
  • Crawler Cone Mobile Plant
  • Crawler Screen Mobile Plant
  • Mobile Feeder

Suitable for: Quarries, mining, construction waste recycling

Stationary Crushing
  • Jaw Crusher
  • Cone Crusher
  • Vibrating Feeder
  • Vibrating Screen

Suitable for: Large quarries, cement plants, highways

Sand Making Line
  • VSI Impact Crusher
  • Sand Washing Machine
  • Dewatering Screen
  • Fine Sand Recovery

Suitable for: High-quality sand, concrete batching plants

Technical Specifications

Sludge Dryer(图1)

Frequently Asked Questions

We are factory.

7-10 days for the stock.15-30 days for the mass production.

30% deposit in TT advance, 70% balance before shipment.

One year. Spare parts for you at lowest cost.

Yes, we can help you set up a complete production line and give you related professional advice. Wehad already build many mining projects in China & Overseas.

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